Inspired by an 1840-ish Shaker table originally made in Harvard. I redrew this full scale from a sketch in Shea's "Making Authentic Shaker Furniture" and created full size patterns for the feet and legs. The leg tenons extend all the way through the feet. The feet each have half a mortise which makes construction much simpler. The feet join together and are pinned to the leg. The leg, stretcher, and battens all interlock. The top is attached with screws in elongated slots.
Showing posts with label woodworking. Show all posts
Showing posts with label woodworking. Show all posts
Saturday, November 21, 2015
Walnut Trestle Sewing Table
Inspired by an 1840-ish Shaker table originally made in Harvard. I redrew this full scale from a sketch in Shea's "Making Authentic Shaker Furniture" and created full size patterns for the feet and legs. The leg tenons extend all the way through the feet. The feet each have half a mortise which makes construction much simpler. The feet join together and are pinned to the leg. The leg, stretcher, and battens all interlock. The top is attached with screws in elongated slots.Friday, March 27, 2015
Simple and Easy Box Joint Jig
This is my box joint jig based off Woodfather's design which is used with a single rip blade. It has a pin that matches your blade's kerf and a set of spacers in a 1:1 ratio to the fingers of the box joint. You can easily change the size and spacing of the box joints by changing the width of the spacers. Want 3/8" fingers? Use 3/8" spacers. Want 8 mm fingers ... you know the drill. For simplicity I used 1/4" plywood for my spacers which lets me cut each finger in two passes using my 1/8" blade.
Mine follows the original plan closely with a couple of minor modifications. I added a tab to the back of the fence so it clips over the jig and stays in place on it's own. The tape acts as a spacer allowing the fence to slide freely.
I added edge banding to the fence where it rides along the jig. The mating face of the jig also has edge banding and both are waxed. The fence travels smoothly left and right.
The pin (pic above) is a screw 3.17 mm in diameter with the head removed. The kerf of my Freud rip blade is 3.19 mm. The resulting joints are snug but allow room for glue.
The spacers are held in place by a scrap of wood approximately the right length, then a small wedge is inserted to keep everything snug.
Mine is a wee bit taller and the sides come farther back. This allowed me to attach a handle. I tried first without a handle but my left hand kept searching for a hold. I find it more comfortable with a handle.
The strip of ply along the front of the fence (red arrow below) is only 3/4", not sure what I was thinking, but it will have to be replaced with a deeper version that will accommodate more than a couple pieces.
An unplanned change which didn't work out, are the runners being short in front (see above). The wood took a funny bow and were binding so I had to cut them down but now the jig wants to tip forward. Definitely leave them long in front. Adding the handle stopped the tipping so I'm not sure if I will bother replacing the runners.
Mine follows the original plan closely with a couple of minor modifications. I added a tab to the back of the fence so it clips over the jig and stays in place on it's own. The tape acts as a spacer allowing the fence to slide freely.
I added edge banding to the fence where it rides along the jig. The mating face of the jig also has edge banding and both are waxed. The fence travels smoothly left and right.
The pin (pic above) is a screw 3.17 mm in diameter with the head removed. The kerf of my Freud rip blade is 3.19 mm. The resulting joints are snug but allow room for glue.
The block on the far right is glued in place and never changes. I used cyanoacrylate in case I ever need to remove it. Below you can see the edge banding along the top of the jig.
Mine is a wee bit taller and the sides come farther back. This allowed me to attach a handle. I tried first without a handle but my left hand kept searching for a hold. I find it more comfortable with a handle.
The strip of ply along the front of the fence (red arrow below) is only 3/4", not sure what I was thinking, but it will have to be replaced with a deeper version that will accommodate more than a couple pieces.
An unplanned change which didn't work out, are the runners being short in front (see above). The wood took a funny bow and were binding so I had to cut them down but now the jig wants to tip forward. Definitely leave them long in front. Adding the handle stopped the tipping so I'm not sure if I will bother replacing the runners.
Labels:
box joint,
diy,
finger joint,
jig,
joinery,
video,
woodworking,
youtube
Subscribe to:
Posts (Atom)














